OERLIKON B24 CNC BLADE GRINDER WITH FANUC 160iM

$59,500 (USD)

Almont, MI

orCall 586-752-0090

Description

1-USED OERLIKON MODEL B24 CNC BLADE GRINDER
COUNTRY OF ORIGIN SWIZERLAND
SERIAL NUMBER 289-840
DATE OF MFG. 2000
STK# 103530
=======================================================
SPECIFICATIONS WHILE OBTAINED FROM SOURCES DEEMED
RELIABLE ARE SUBJECT CHANGE WITHOUT NOTICE
AND TO VERIFICATION BY BUYER:

Oerlikon Geartec AG KLINGELNBERG
Product Description 1
OERLIKON B24
1 1.1 Technical Data
1.7.1 Connections
1.7.2 Drives
Grinding spindle Type: AC-spindle motor FANUC a15
Nominal torque 95.4 Nm
Nominal speed 1500 rpm
Max. speed 6000 rpm I
Nominal power 15 kW
System of protection I
IP 54
Dressing spindle Type: AC-spindle motor FANUC a0.5
Nominal torque 1.75 Nm
Nominal speed 3000 rpm
I
1 Product Description
OERLIKON 824 Oerlikon Geartec AG
KLINGELNBERG OERLIKON
Oerlikon Geartec AG
KLINGELNBERG OERLIKON
I
Fi> roduct Description 1
OERLIKON 824
1.7.3 Supply
1
1.7.4 Interfaces
I Diskdrive : parts program with diskette i 1.44 MB
1.7.5 Location and Operating Conditions
I . .
Environment I
Room I
closed, dry
Floor: Installation on foundation floor accurately level, dry and clean
floor loading 4000 daN/m2 = 820 lbs/sqf permitted
Room temperature 10°C - 40°C
Max. relative humidity 75 % i
The floor must be free of foreign vibrations and of good level I
Emissions
Average machine noise level <75 dBA, according to DIN 45635
1.7.6 Dimensions and Weights
I
Floor space L x W x H (approx.) I 4 .1 x 2.6 x 2.5 m
Total weight I 7640 kg
Surface grinder incl. circular table wet protection I 4490 kg
Coolant supply unit I 370 kg
Handling station incl. robot, hydraulic unit I 1570 kg
Control cabinet I 800 kg
Transformer I 220 kg
Accessories I 190 kg
Re-sharpening of bar cutters in defined material qualities for OERLIKON or GLEASON bevel gear cutting methods in the module range of approx . 1.5 to 13 mm.
OERLIKON 824 Oerlikon Geartec AG KLINGELNBERG
1.7.7 Types of Cutters
OERLIKON-Cutter I
Cutter type Cross section Length approx . Tip angle I
1 7,5 x 9 90 - 100 28
101 10,5 x 13 80 -105 28
201 13,5 x 17 85 - 110 28
301 16 x 20 115 28 I
GLEASON-Cutter RSR, TRI-AC I
Cutter type Cross section Length approx. I
Tip pngle
400 9- 12 102 RSR 25, TRI-AC 15/24/25
600 13-15 123 RSR 25 , TRI-AC 15/24/25
800 16-20 127 RSR 25 , TRI-AC 15/24/25
Oerlikon Geartec AG KLINGELNBERG
Product Description 1
I OERLIKON 824
1.7.8 Cutter Shank Accuracy
OERLIKON bar cutter example 7,5 x 9
924-456
GLEASON bar cutter example TRI-AC 10,1 x 12,6
B-B
I
824-457
OERLIKON 824 Oerlikqn Geartec AG KLINGELNBERG
1.7.9 Cutter Material
Principally we use high-alloy, high-speed steels with great toughness , high wear-resistance and cutting-edge-life .
High-dimensional precision depends from good.
The tables below provide information's on the normally used steels for bar cutters .
1.7.9.1 Steel Composition (Spectroscopic Analysis)
OERLIKON
Mat. C % Si % Mn % P % S % Cr % Mo % V % W %
OERLIKON
S 6-5-3/Spec . 1.27 0.25 0.25 - - 4.2 5.0 3.1 6.4
. OERLIKON 0.86- 0.45 0.40 0.03 0.03 3.80- 4.70- 1.70- 6.00-
s 6-5-2 0.94 4.50 5.20 2.00 6.70
1.7.9.2 Hardness
Hardness of cutters: 63 - 66 Rockwell C
1.7.10 Grinding Wheel Dimensions
OERLIKON I
Cutter
type Cross section 0 (Diam.) Width Bore I
1 7,5 x 9 400 30 203 I
101 10,3 x 13 400 30 203 I
201 13,5 x 17 400 40 203 I
301 16 x 20 400 40 203 I
GLEASON .
Cutter Cross section 0 (Diam.) Width 1 Bore
type
400 9-12 x 9-18 400 30 203
600 13-15 x 15-24 400 40 203
800 16-20 x 23-28 400 50 203
Grinding wheel circumferential speed S - 35m/s
Oerlikon Geartec AG
1.7.11
KLINGELNBERG OERLIKON
Produc Description 1
OERLIKON 824
1.7.12
Only one cutter type may be placed in any cassette. Either outside cutters, inside cutters or roughing cutters. This is required because only one specific data1 set can be assigned to the cutters in one defined cassette .
GLEASON
I
Cutter type Cross section Number of cutters
400 9-12 x 9-18 20 l
600 13-15 x 15-24 10 (20) I I
800 16-20 x 23-28 8
1 Product pescription
OERLIKON B24 Oerlikon Geartec AG KLINGELNBERG
1.7.13
1.7.13.1
GLEASON RSR or TRI-AC I l
Designation Type No. Cross section Stock removal on
tip Numbers
of faces Grind. time
min/piece
Bar cutter 400 to 0.420" x 0.700" 1.5 mm I 2 3
Bar cutter 600 to 0.580" x 0.950" 1.5 mm I 2 3.5
Bar cutter 800 to 0.750" x 1.100" 1.5 mm I 2 4
I
1.7.13.2 Cutter Storage Capacity in Magazine
OERLIKON
Cutter type Cross section Number of I Process time
per cutter total min h
cutters in cas- sette cassettes in magazine cutters in magazine
1 7.5 x 9 14 20 280 2.4 25
101 10.5 x 13 14 20 280
201 13.5 x 17 14 20 280 2 .5 24
301 16 x 20 12 20 240
GLEASON I
Cutter type Cross section Number of Process time
cutters in cas-
sette cassettes in magazine cutters in magazine per cutter min total h
400 9-12 x 9-18 20 20 400 3 20
600 13-15 x 15-24 10 (20) 20 200 (400) 3.5 17
800 16-20 x 23-28 8 10 80 4 15
Oerlikon Geartec AG KLINGELNBERG
OERLIKON B24
1.7.14 Machine Grinding Result
1.7.14.1 Accuracy Records on Cutter Grinding
Basic data required to use the following chart:
o Material from same charge
o Blade holding dimension : Basics to hand
o Cutter cleaned
o Cutters without bulges or nicks
o Machine in attended, clean condition
I
OERLIKON-Blade cutter .. ! I
Premise: Accuracy of the tool shanks accord. to sheet ... _
Designation Cutter type Cross selection .
l Refer to Dispers. within same
cutter type tgs
· master tgm
9108-390-521 ® 1 7.5 x 9 mm ±5 µm ' ±6 µm
9108-390-523 ® 201 13.5 x 17 mm ±6 µm ±8 µm
GLEASON-Blade cutter RSR
. ..
Premise: Accuracy of the tool shanks accord. to shet...
Designation Cutter
type Cross selection \
Refer to
master tgm Dispers. within same
cutter type tgs
RSR-Blade® 400 to 0.42" x 0.70" ±5 µm ±6 µm
RSR-Blade® 600 to 0.58" x 0.95" ±7 µm ±8 µm
RSR-Blade® 800 to 0.75" x 1.10" ±7 µm ±8 µm
Tolerances of a cutter group Gleason 2s.1..1993 Kroden spess
Direction of cutting edge fg D imensiona l d evia tion { longitudinal)
G2 - Dispersion within a cutter group
Oerlikon Geartec AG
KLINGELNBERG OERLIKON
I OERLIKON 824
1.7.15
Machine Change Over Times
I
Designation I approx. time (min)
1. Grinding wheel change (wheel mounted and statically pre­ balanced)
2. Change over from one OERLIKON cutter cross section to another
or from one GLEASON cross section to another (without changing the clamping fixture) . Chance of robot fingers, grinding wheel ,
I
diamond dressing disk, adjustment of the positioning station,
information to the CNC that change over is completed , profiling of wheel.

3. Change over from OERLIKON to GLEASON or vice-versa . Change as under item 2 and in addition chang1 of clamping fixture 25°/28°, measuring and checking. 5
25
45
o New profiling of grinding wheel autom. 2 min
o Re-profiling of grinding wheel autom. 15 sec - 2 min
o Tool quantity per re-profiling autom. I I 1 - 4 cutters
I

FOB TRUCK, ALMONT, MI 48003

THIS ITEM IS OFFERED FOR SALE SUBJECT TO PRIOR SALE AND
BUYER'S UNCONDITIONAL ACCEPTANCE OF SELLERS TERMS
AND CONDITIONS.

(586)752-0090
WWW.RABIND.COM

Specifications

ManufacturerOERLIKON
ModelB24 CNC BLADE GRINDER
Year2000
ConditionUsed
Serial Number289-840
Stock Number103530