OERLIKON B24 CNC BLADE GRINDER WITH FANUC 160iM

1-USED OERLIKON MODEL B24 CNC BLADE GRINDER COUNTRY OF ORIGIN SWIZERLAND SERIAL NUMBER 289-840 DATE OF MFG. 2000 STK# 103530 ======================================================= SPECIFICATIONS WHILE OBTAINED FROM SOURCES DEEMED RELIABLE ARE SUBJECT CHANGE WITHOUT NOTICE AND TO VERIFICATION BY BUYER: Oerlikon Geartec AG KLINGELNBERG Product Description 1 OERLIKON B24 1 1.1 Technical Data 1.7.1 Connections 1.7.2 Drives Grinding spindle Type: AC-spindle motor FANUC a15 Nominal torque 95.4 Nm Nominal speed 1500 rpm Max. speed 6000 rpm I Nominal power 15 kW System of protection I IP 54 Dressing spindle Type: AC-spindle motor FANUC a0.5 Nominal torque 1.75 Nm Nominal speed 3000 rpm I 1 Product Description OERLIKON 824 Oerlikon Geartec AG KLINGELNBERG OERLIKON Oerlikon Geartec AG KLINGELNBERG OERLIKON I Fi> roduct Description 1 OERLIKON 824 1.7.3 Supply 1 1.7.4 Interfaces I Diskdrive : parts program with diskette i 1.44 MB 1.7.5 Location and Operating Conditions I . . Environment I Room I closed, dry Floor: Installation on foundation floor accurately level, dry and clean floor loading 4000 daN/m2 = 820 lbs/sqf permitted Room temperature 10°C - 40°C Max. relative humidity 75 % i The floor must be free of foreign vibrations and of good level I Emissions Average machine noise level <75 dBA, according to DIN 45635 1.7.6 Dimensions and Weights I Floor space L x W x H (approx.) I 4 .1 x 2.6 x 2.5 m Total weight I 7640 kg Surface grinder incl. circular table wet protection I 4490 kg Coolant supply unit I 370 kg Handling station incl. robot, hydraulic unit I 1570 kg Control cabinet I 800 kg Transformer I 220 kg Accessories I 190 kg Re-sharpening of bar cutters in defined material qualities for OERLIKON or GLEASON bevel gear cutting methods in the module range of approx . 1.5 to 13 mm. OERLIKON 824 Oerlikon Geartec AG KLINGELNBERG 1.7.7 Types of Cutters OERLIKON-Cutter I Cutter type Cross section Length approx . Tip angle I 1 7,5 x 9 90 - 100 28 101 10,5 x 13 80 -105 28 201 13,5 x 17 85 - 110 28 301 16 x 20 115 28 I GLEASON-Cutter RSR, TRI-AC I Cutter type Cross section Length approx. I Tip pngle 400 9- 12 102 RSR 25, TRI-AC 15/24/25 600 13-15 123 RSR 25 , TRI-AC 15/24/25 800 16-20 127 RSR 25 , TRI-AC 15/24/25 Oerlikon Geartec AG KLINGELNBERG Product Description 1 I OERLIKON 824 1.7.8 Cutter Shank Accuracy OERLIKON bar cutter example 7,5 x 9 924-456 GLEASON bar cutter example TRI-AC 10,1 x 12,6 B-B I 824-457 OERLIKON 824 Oerlikqn Geartec AG KLINGELNBERG 1.7.9 Cutter Material Principally we use high-alloy, high-speed steels with great toughness , high wear-resistance and cutting-edge-life . High-dimensional precision depends from good. The tables below provide information's on the normally used steels for bar cutters . 1.7.9.1 Steel Composition (Spectroscopic Analysis) OERLIKON Mat. C % Si % Mn % P % S % Cr % Mo % V % W % OERLIKON S 6-5-3/Spec . 1.27 0.25 0.25 - - 4.2 5.0 3.1 6.4 . OERLIKON 0.86- 0.45 0.40 0.03 0.03 3.80- 4.70- 1.70- 6.00- s 6-5-2 0.94 4.50 5.20 2.00 6.70 1.7.9.2 Hardness Hardness of cutters: 63 - 66 Rockwell C 1.7.10 Grinding Wheel Dimensions OERLIKON I Cutter type Cross section 0 (Diam.) Width Bore I 1 7,5 x 9 400 30 203 I 101 10,3 x 13 400 30 203 I 201 13,5 x 17 400 40 203 I 301 16 x 20 400 40 203 I GLEASON . Cutter Cross section 0 (Diam.) Width 1 Bore type 400 9-12 x 9-18 400 30 203 600 13-15 x 15-24 400 40 203 800 16-20 x 23-28 400 50 203 Grinding wheel circumferential speed S - 35m/s Oerlikon Geartec AG 1.7.11 KLINGELNBERG OERLIKON Produc Description 1 OERLIKON 824 1.7.12 Only one cutter type may be placed in any cassette. Either outside cutters, inside cutters or roughing cutters. This is required because only one specific data1 set can be assigned to the cutters in one defined cassette . GLEASON I Cutter type Cross section Number of cutters 400 9-12 x 9-18 20 l 600 13-15 x 15-24 10 (20) I I 800 16-20 x 23-28 8 1 Product pescription OERLIKON B24 Oerlikon Geartec AG KLINGELNBERG 1.7.13 1.7.13.1 GLEASON RSR or TRI-AC I l Designation Type No. Cross section Stock removal on tip Numbers of faces Grind. time min/piece Bar cutter 400 to 0.420" x 0.700" 1.5 mm I 2 3 Bar cutter 600 to 0.580" x 0.950" 1.5 mm I 2 3.5 Bar cutter 800 to 0.750" x 1.100" 1.5 mm I 2 4 I 1.7.13.2 Cutter Storage Capacity in Magazine OERLIKON Cutter type Cross section Number of I Process time per cutter total min h cutters in cas- sette cassettes in magazine cutters in magazine 1 7.5 x 9 14 20 280 2.4 25 101 10.5 x 13 14 20 280 201 13.5 x 17 14 20 280 2 .5 24 301 16 x 20 12 20 240 GLEASON I Cutter type Cross section Number of Process time cutters in cas- sette cassettes in magazine cutters in magazine per cutter min total h 400 9-12 x 9-18 20 20 400 3 20 600 13-15 x 15-24 10 (20) 20 200 (400) 3.5 17 800 16-20 x 23-28 8 10 80 4 15 Oerlikon Geartec AG KLINGELNBERG OERLIKON B24 1.7.14 Machine Grinding Result 1.7.14.1 Accuracy Records on Cutter Grinding Basic data required to use the following chart: o Material from same charge o Blade holding dimension : Basics to hand o Cutter cleaned o Cutters without bulges or nicks o Machine in attended, clean condition I OERLIKON-Blade cutter .. ! I Premise: Accuracy of the tool shanks accord. to sheet ... _ Designation Cutter type Cross selection . l Refer to Dispers. within same cutter type tgs · master tgm 9108-390-521 ® 1 7.5 x 9 mm ±5 µm ' ±6 µm 9108-390-523 ® 201 13.5 x 17 mm ±6 µm ±8 µm GLEASON-Blade cutter RSR . .. Premise: Accuracy of the tool shanks accord. to shet... Designation Cutter type Cross selection \ Refer to master tgm Dispers. within same cutter type tgs RSR-Blade® 400 to 0.42" x 0.70" ±5 µm ±6 µm RSR-Blade® 600 to 0.58" x 0.95" ±7 µm ±8 µm RSR-Blade® 800 to 0.75" x 1.10" ±7 µm ±8 µm Tolerances of a cutter group Gleason 2s.1..1993 Kroden spess Direction of cutting edge fg D imensiona l d evia tion { longitudinal) G2 - Dispersion within a cutter group Oerlikon Geartec AG KLINGELNBERG OERLIKON I OERLIKON 824 1.7.15 Machine Change Over Times I Designation I approx. time (min) 1. Grinding wheel change (wheel mounted and statically pre­ balanced) 2. Change over from one OERLIKON cutter cross section to another or from one GLEASON cross section to another (without changing the clamping fixture) . Chance of robot fingers, grinding wheel , I diamond dressing disk, adjustment of the positioning station, information to the CNC that change over is completed , profiling of wheel. 3. Change over from OERLIKON to GLEASON or vice-versa . Change as under item 2 and in addition chang1 of clamping fixture 25°/28°, measuring and checking. 5 25 45 o New profiling of grinding wheel autom. 2 min o Re-profiling of grinding wheel autom. 15 sec - 2 min o Tool quantity per re-profiling autom. I I 1 - 4 cutters I FOB TRUCK, ALMONT, MI 48003 THIS ITEM IS OFFERED FOR SALE SUBJECT TO PRIOR SALE AND BUYER'S UNCONDITIONAL ACCEPTANCE OF SELLERS TERMS AND CONDITIONS. (586)752-0090 WWW.RABIND.COM